Custom Disposable Cap — Rayon with Seam Sealing
We build disposable cap programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Disposable Cap |
|---|---|
| Base fabric | Rayon |
| Decoration / finish | Seam Sealing |
| Fabric weight | 220-260 gsm |
| Size range | Custom grading |
| Colour options | 24 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | BSCI |
What you can customise
- Distressed Finish — available on Rayon, quoted per position and per colour.
- Hangtag and Packaging — available on Rayon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.
- Piping and Binding — available on Rayon, quoted per position and per colour.
- Flat Embroidery — available on Rayon, quoted per position and per colour.
- Quilting — available on Rayon, quoted per position and per colour.
- Stone Wash — available on Rayon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rayon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Pet Care and Grooming — disposable cap uniforms, staff wear or resale programmes
- Gyms and Fitness Studios — disposable cap uniforms, staff wear or resale programmes
- E-commerce Private Label — disposable cap uniforms, staff wear or resale programmes
- Running and Marathon Events — disposable cap uniforms, staff wear or resale programmes
- Maternity and Baby Care — disposable cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your disposable cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
