Custom Disposable Cap in Rayon with Puff Printing for Retail Chains

Custom Disposable Cap — Rayon with Puff Printing

We build disposable cap programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Rayon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Rayon, quoted per position and per colour.
• Tonal Embroidery — available on Rayon, quoted per position and per colour.
• Custom Drawcord — available on Rayon, quoted per position and per colour.
• Distressed Finish — available on Rayon, quoted per position and per colour.
• Applique Embroidery — available on Rayon, quoted per position and per colour.
• Foil Printing — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — disposable cap uniforms, staff wear or resale programmes
• Streetwear Brands — disposable cap uniforms, staff wear or resale programmes
• Promotional Marketing — disposable cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — disposable cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your disposable cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.