Custom Disposable Cap in Recycled Nylon with Debossing for Retail Chains

Custom Disposable Cap — Recycled Nylon with Debossing

We build disposable cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Recycled Nylon, quoted per position and per colour.
• Tonal Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Acid Wash — available on Recycled Nylon, quoted per position and per colour.
• Applique Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Nylon, quoted per position and per colour.
• Bonding Construction — available on Recycled Nylon, quoted per position and per colour.
• Piece Dyeing — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with debossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — disposable cap uniforms, staff wear or resale programmes
• Film and TV Production — disposable cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — disposable cap uniforms, staff wear or resale programmes
• Veterinary Clinics — disposable cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your disposable cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.