Custom Baseball Cap in Selvedge Denim with Laser Engraving for Sportswear Brands

Custom Baseball Cap — Selvedge Denim with Laser Engraving

We build baseball cap programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Selvedge Denim, quoted per position and per colour.
• Laser Cutting — available on Selvedge Denim, quoted per position and per colour.
• Rhinestone Application — available on Selvedge Denim, quoted per position and per colour.
• Satin Printed Label — available on Selvedge Denim, quoted per position and per colour.
• Snow Wash — available on Selvedge Denim, quoted per position and per colour.
• Padding and Wadding — available on Selvedge Denim, quoted per position and per colour.
• DTF Film Printing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — baseball cap uniforms, staff wear or resale programmes
• Film and TV Production — baseball cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — baseball cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — baseball cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your baseball cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.