Custom Baseball Cap in Mohair with All-Over Sublimation for Private Labels

Custom Baseball Cap — Mohair with All-Over Sublimation

We build baseball cap programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Mohair, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Mohair, quoted per position and per colour.
• Shirring — available on Mohair, quoted per position and per colour.
• Custom Drawcord — available on Mohair, quoted per position and per colour.
• Yarn Dyeing — available on Mohair, quoted per position and per colour.
• Garment Dyeing — available on Mohair, quoted per position and per colour.
• Heat Transfer Printing — available on Mohair, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mohair-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — baseball cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — baseball cap uniforms, staff wear or resale programmes
• Agriculture and Farming — baseball cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — baseball cap uniforms, staff wear or resale programmes
• Tennis Academies — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your baseball cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.