Custom Baseball Cap in UPF 50+ Sun Fabric with Custom Button for Retail Chains

Custom Baseball Cap — UPF 50+ Sun Fabric with Custom Button

We build baseball cap programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Pleating — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Seam Sealing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• DTF Film Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Beading and Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Placement Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Workwear and Industrial — baseball cap uniforms, staff wear or resale programmes
• Military and Tactical — baseball cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — baseball cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — baseball cap uniforms, staff wear or resale programmes
• Railway and Transit — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.