Custom Baseball Cap in Anti-Static Fabric with DTG Digital Printing for Wholesale Distributors

Custom Baseball Cap — Anti-Static Fabric with DTG Digital Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Debossing — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Distressed Finish — available on Anti-Static Fabric, quoted per position and per colour.
• Applique Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Yarn Dyeing — available on Anti-Static Fabric, quoted per position and per colour.
• Reflective Printing — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — baseball cap uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — baseball cap uniforms, staff wear or resale programmes
• Retail Store Staff — baseball cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — baseball cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your baseball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.