Custom Baseball Cap in Silk Charmeuse with Dye-Sublimation Printing for Promotional Campaigns

Custom Baseball Cap — Silk Charmeuse with Dye-Sublimation Printing

We build baseball cap programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Silk Charmeuse, quoted per position and per colour.
• Heat Transfer Printing — available on Silk Charmeuse, quoted per position and per colour.
• 3D Puff Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Stone Wash — available on Silk Charmeuse, quoted per position and per colour.
• Debossing — available on Silk Charmeuse, quoted per position and per colour.
• Sequin Work — available on Silk Charmeuse, quoted per position and per colour.
• Acid Wash — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — baseball cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — baseball cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — baseball cap uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — baseball cap uniforms, staff wear or resale programmes
• Esports and Gaming — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your baseball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.