Custom Baseball Cap in Faux Shearling with Rhinestone Application for Private Labels

Custom Baseball Cap — Faux Shearling with Rhinestone Application

We build baseball cap programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Faux Shearling, quoted per position and per colour.
• All-Over Sublimation — available on Faux Shearling, quoted per position and per colour.
• Applique Embroidery — available on Faux Shearling, quoted per position and per colour.
• Laser Cutting — available on Faux Shearling, quoted per position and per colour.
• Flat Embroidery — available on Faux Shearling, quoted per position and per colour.
• Quilting — available on Faux Shearling, quoted per position and per colour.
• Custom Zip Puller — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — baseball cap uniforms, staff wear or resale programmes
• Food Processing — baseball cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — baseball cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — baseball cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.