Custom Baseball Cap in 3-Layer Waterproof Fabric with Yarn Dyeing for Outdoor & Workwear Programs

Custom Baseball Cap — 3-Layer Waterproof Fabric with Yarn Dyeing

We build baseball cap programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Tie-Dye Wash — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Snow Wash — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Ruching — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Sequin Work — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Screen Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — baseball cap uniforms, staff wear or resale programmes
• Religious and Community — baseball cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — baseball cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — baseball cap uniforms, staff wear or resale programmes
• Event Management — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your baseball cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.