Custom Boonie in Silk Charmeuse with Custom Zip Puller for Sportswear Brands

Custom Boonie — Silk Charmeuse with Custom Zip Puller

We build boonie programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Silk Charmeuse, quoted per position and per colour.
• Rhinestone Application — available on Silk Charmeuse, quoted per position and per colour.
• Padding and Wadding — available on Silk Charmeuse, quoted per position and per colour.
• Custom Drawcord — available on Silk Charmeuse, quoted per position and per colour.
• Applique Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Yarn Dyeing — available on Silk Charmeuse, quoted per position and per colour.
• Sequin Work — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — boonie uniforms, staff wear or resale programmes
• Agriculture and Farming — boonie uniforms, staff wear or resale programmes
• Corporate Offices — boonie uniforms, staff wear or resale programmes
• Photography Studios — boonie uniforms, staff wear or resale programmes
• Bars and Nightclubs — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.