Custom Boonie in Recycled Nylon with Dye-Sublimation Printing for Wholesale Distributors

Custom Boonie — Recycled Nylon with Dye-Sublimation Printing

We build boonie programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Recycled Nylon, quoted per position and per colour.
• Distressed Finish — available on Recycled Nylon, quoted per position and per colour.
• Placement Printing — available on Recycled Nylon, quoted per position and per colour.
• Seam Sealing — available on Recycled Nylon, quoted per position and per colour.
• Smocking — available on Recycled Nylon, quoted per position and per colour.
• Acid Wash — available on Recycled Nylon, quoted per position and per colour.
• Enzyme Wash — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — boonie uniforms, staff wear or resale programmes
• Corporate Merch Programs — boonie uniforms, staff wear or resale programmes
• Electronics Assembly — boonie uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — boonie uniforms, staff wear or resale programmes
• Tennis Academies — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.