Custom Boonie in Velvet with Heat Transfer Printing for Retail Chains

Custom Boonie — Velvet with Heat Transfer Printing

We build boonie programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, heat transfer printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Velvet, quoted per position and per colour.
• Distressed Finish — available on Velvet, quoted per position and per colour.
• Acid Wash — available on Velvet, quoted per position and per colour.
• Snow Wash — available on Velvet, quoted per position and per colour.
• Padding and Wadding — available on Velvet, quoted per position and per colour.
• Flat Embroidery — available on Velvet, quoted per position and per colour.
• Heat Transfer Printing — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with heat transfer printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — boonie uniforms, staff wear or resale programmes
• Fashion Brands and Labels — boonie uniforms, staff wear or resale programmes
• Golf Clubs — boonie uniforms, staff wear or resale programmes
• Event Management — boonie uniforms, staff wear or resale programmes
• Streetwear Brands — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your boonie programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.