Custom Boonie in Denim with Distressed Finish for Boutique Brands

Custom Boonie — Denim with Distressed Finish

We build boonie programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Denim, quoted per position and per colour.
• Padding and Wadding — available on Denim, quoted per position and per colour.
• Heat Transfer Printing — available on Denim, quoted per position and per colour.
• Enzyme Wash — available on Denim, quoted per position and per colour.
• Garment Dyeing — available on Denim, quoted per position and per colour.
• Care Label — available on Denim, quoted per position and per colour.
• Custom Zip Puller — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — boonie uniforms, staff wear or resale programmes
• Manufacturing Plants — boonie uniforms, staff wear or resale programmes
• Agriculture and Farming — boonie uniforms, staff wear or resale programmes
• Cycling and Triathlon — boonie uniforms, staff wear or resale programmes
• Beauty and Cosmetics — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.