Custom Boonie in French Linen with Ribbed Cuff and Hem for Boutique Brands

Custom Boonie — French Linen with Ribbed Cuff and Hem

We build boonie programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on French Linen, quoted per position and per colour.
• Custom Zip Puller — available on French Linen, quoted per position and per colour.
• Reflective Printing — available on French Linen, quoted per position and per colour.
• Laser Cutting — available on French Linen, quoted per position and per colour.
• Contrast Stitching — available on French Linen, quoted per position and per colour.
• Enzyme Wash — available on French Linen, quoted per position and per colour.
• Sequin Work — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — boonie uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — boonie uniforms, staff wear or resale programmes
• Promotional Marketing — boonie uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — boonie uniforms, staff wear or resale programmes
• Sports Teams and Clubs — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.