Custom Boonie — Chiffon with Piece Dyeing
We build boonie programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Chiffon |
| Decoration / finish | Piece Dyeing |
| Fabric weight | 140-160 gsm |
| Size range | 0-24M baby |
| Colour options | 12 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | BSCI |
What you can customise
- Heat Transfer Printing — available on Chiffon, quoted per position and per colour.
- Chenille Embroidery — available on Chiffon, quoted per position and per colour.
- DTG Digital Printing — available on Chiffon, quoted per position and per colour.
- Screen Printing — available on Chiffon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Chiffon, quoted per position and per colour.
- Rhinestone Application — available on Chiffon, quoted per position and per colour.
- Pleating — available on Chiffon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Chiffon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Maternity and Baby Care — boonie uniforms, staff wear or resale programmes
- Hospitality and Hotels — boonie uniforms, staff wear or resale programmes
- Aviation and Airlines — boonie uniforms, staff wear or resale programmes
- Railway and Transit — boonie uniforms, staff wear or resale programmes
- Event Management — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your boonie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
