Custom Boonie — Rayon with Debossing
We build boonie programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Rayon |
| Decoration / finish | Debossing |
| Fabric weight | 280-320 gsm |
| Size range | Custom grading |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | GOTS |
What you can customise
- Satin Printed Label — available on Rayon, quoted per position and per colour.
- DTF Film Printing — available on Rayon, quoted per position and per colour.
- Custom Drawcord — available on Rayon, quoted per position and per colour.
- Placement Printing — available on Rayon, quoted per position and per colour.
- Applique Embroidery — available on Rayon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.
- Smocking — available on Rayon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Rayon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Tennis Academies — boonie uniforms, staff wear or resale programmes
- Sports Teams and Clubs — boonie uniforms, staff wear or resale programmes
- Beauty and Cosmetics — boonie uniforms, staff wear or resale programmes
- Pet Care and Grooming — boonie uniforms, staff wear or resale programmes
- Hospitality and Hotels — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your boonie programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
