Custom Boonie — Lambswool with Yarn Dyeing
We build boonie programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Lambswool |
| Decoration / finish | Yarn Dyeing |
| Fabric weight | 180-200 gsm |
| Size range | 2-12Y kids |
| Colour options | 16 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | WRAP |
What you can customise
- Satin Printed Label — available on Lambswool, quoted per position and per colour.
- Custom Zip Puller — available on Lambswool, quoted per position and per colour.
- Chain Stitch Embroidery — available on Lambswool, quoted per position and per colour.
- Padding and Wadding — available on Lambswool, quoted per position and per colour.
- Flocking — available on Lambswool, quoted per position and per colour.
- Piping and Binding — available on Lambswool, quoted per position and per colour.
- Heat Transfer Printing — available on Lambswool, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Lambswool-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Manufacturing Plants — boonie uniforms, staff wear or resale programmes
- Mining Operations — boonie uniforms, staff wear or resale programmes
- Police and Fire Departments — boonie uniforms, staff wear or resale programmes
- Electronics Assembly — boonie uniforms, staff wear or resale programmes
- Event Management — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your boonie programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
