Custom Boonie — Seersucker with Distressed Finish
We build boonie programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Seersucker |
| Decoration / finish | Distressed Finish |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 16 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | WRAP |
What you can customise
- Laser Engraving — available on Seersucker, quoted per position and per colour.
- Chain Stitch Embroidery — available on Seersucker, quoted per position and per colour.
- Seam Sealing — available on Seersucker, quoted per position and per colour.
- Tie-Dye Wash — available on Seersucker, quoted per position and per colour.
- Screen Printing — available on Seersucker, quoted per position and per colour.
- Custom Zip Puller — available on Seersucker, quoted per position and per colour.
- Piece Dyeing — available on Seersucker, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Seersucker-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Universities — boonie uniforms, staff wear or resale programmes
- Kids and Toddlerwear — boonie uniforms, staff wear or resale programmes
- Aviation and Airlines — boonie uniforms, staff wear or resale programmes
- Healthcare and Hospitals — boonie uniforms, staff wear or resale programmes
- Ski and Snowboard Resorts — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your boonie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
