Custom Ear Muffs & Eye Masks in Recycled Cotton with Yarn Dyeing for Boutique Brands

Custom Ear Muffs & Eye Masks — Recycled Cotton with Yarn Dyeing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Recycled Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Recycled Cotton, quoted per position and per colour.
• Laser Cutting — available on Recycled Cotton, quoted per position and per colour.
• Garment Dyeing — available on Recycled Cotton, quoted per position and per colour.
• Pantone Color Matching — available on Recycled Cotton, quoted per position and per colour.
• Chain Stitch Embroidery — available on Recycled Cotton, quoted per position and per colour.
• Embossing — available on Recycled Cotton, quoted per position and per colour.
• Care Label — available on Recycled Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Boutique and Independent Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Esports and Gaming — ear muffs & eye masks uniforms, staff wear or resale programmes
• Nonprofit Organizations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Laboratories and Pharma — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.