Custom Ear Muffs & Eye Masks in Jersey Knit with Custom Zip Puller for Retail Chains

Custom Ear Muffs & Eye Masks — Jersey Knit with Custom Zip Puller

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Jersey Knit, quoted per position and per colour.
• Bonding Construction — available on Jersey Knit, quoted per position and per colour.
• Snow Wash — available on Jersey Knit, quoted per position and per colour.
• Piece Dyeing — available on Jersey Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Jersey Knit, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Jersey Knit, quoted per position and per colour.
• Yarn Dyeing — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airlines and Cruise Lines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Construction Sites — ear muffs & eye masks uniforms, staff wear or resale programmes
• Event Management — ear muffs & eye masks uniforms, staff wear or resale programmes
• Mining Operations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.