Custom Sleeves & Knee Sleeves in Taffeta with Yarn Dyeing for Boutique Brands

Custom Sleeves & Knee Sleeves — Taffeta with Yarn Dyeing

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Taffeta, quoted per position and per colour.
• Quilting — available on Taffeta, quoted per position and per colour.
• 3D Puff Embroidery — available on Taffeta, quoted per position and per colour.
• Chenille Embroidery — available on Taffeta, quoted per position and per colour.
• DTG Digital Printing — available on Taffeta, quoted per position and per colour.
• Padding and Wadding — available on Taffeta, quoted per position and per colour.
• Woven Label — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Photography Studios — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Schools and School Districts — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Warehousing and Logistics — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Food Processing — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your sleeves & knee sleeves programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.