Custom Sleeves & Knee Sleeves in Ring-Spun Cotton with Flocking for Boutique Brands

Custom Sleeves & Knee Sleeves — Ring-Spun Cotton with Flocking

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Ring-Spun Cotton, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Yarn Dyeing — available on Ring-Spun Cotton, quoted per position and per colour.
• Bonding Construction — available on Ring-Spun Cotton, quoted per position and per colour.
• Acid Wash — available on Ring-Spun Cotton, quoted per position and per colour.
• DTF Film Printing — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Theater and Performance — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Restaurants and Cafes — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your sleeves & knee sleeves programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.