Custom Thermal Face Mask in Pressed Wool Felt with Injection Moulding for Denim and Workwear Programmes

Custom Thermal Face Mask — Pressed Wool Felt with Injection Moulding

We supply thermal face mask to brands, retailers, uniform and promotional programmes, made in Pressed Wool Felt with injection moulding for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is moisture handling at the nose, where condensation collects first — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: shade variation within one carton, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Sandwich Brim — available on Pressed Wool Felt, quoted per position and per colour.
• Flat Brim — available on Pressed Wool Felt, quoted per position and per colour.
• 3D Puff Embroidery — available on Pressed Wool Felt, quoted per position and per colour.
• Fringe Finish — available on Pressed Wool Felt, quoted per position and per colour.
• Moisture-Wicking Finish — available on Pressed Wool Felt, quoted per position and per colour.
• Structured Front Panel — available on Pressed Wool Felt, quoted per position and per colour.
• Elastic Sweatband — available on Pressed Wool Felt, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Pressed Wool Felt
3. Shape sample with injection moulding applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same moisture handling at the nose.

FAQ

How long does sampling take?

A first sample takes 14 working days, and each revision about 4 days.

Which compliance documents do you provide?

We prepare azo dye-free declaration and the supporting test reports for the destination market.

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Start your thermal face mask programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.