Custom Thermal Face Mask in Foam Front Panel with Epoxy Dome for Outerwear and Jacket Programmes

Custom Thermal Face Mask — Foam Front Panel with Epoxy Dome

We supply thermal face mask to brands, retailers, uniform and promotional programmes, made in Foam Front Panel with epoxy dome for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is shape stability after repeated washing — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Anti-Pilling Finish — available on Foam Front Panel, quoted per position and per colour.
• Leather Patch — available on Foam Front Panel, quoted per position and per colour.
• Chenille Patch — available on Foam Front Panel, quoted per position and per colour.
• Beaded Detail — available on Foam Front Panel, quoted per position and per colour.
• Jacquard Knit — available on Foam Front Panel, quoted per position and per colour.
• Knitted Structure — available on Foam Front Panel, quoted per position and per colour.
• Rubber Coating — available on Foam Front Panel, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Foam Front Panel
3. Shape sample with epoxy dome applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape stability after repeated washing.

FAQ

What is the minimum order?

Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.

Which compliance documents do you provide?

We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Start your thermal face mask programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.