Custom Baseball Cap in Brushed Acrylic with Waffle Knit for Childrenswear and Schoolwear

Custom Baseball Cap — Brushed Acrylic with Waffle Knit

We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Brushed Acrylic with waffle knit for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is brim recovery after packing, tested flat on a table — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Mercerised Finish — available on Brushed Acrylic, quoted per position and per colour.
• Pleating — available on Brushed Acrylic, quoted per position and per colour.
• Moisture-Wicking Finish — available on Brushed Acrylic, quoted per position and per colour.
• Pantone Colour Matching — available on Brushed Acrylic, quoted per position and per colour.
• Yarn Dyeing — available on Brushed Acrylic, quoted per position and per colour.
• Overlocked Edge — available on Brushed Acrylic, quoted per position and per colour.
• Enzyme Wash — available on Brushed Acrylic, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Brushed Acrylic
3. Shape sample with waffle knit applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim recovery after packing.

FAQ

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Which compliance documents do you provide?

We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.

Start your baseball cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.