Custom Baseball Cap in Raffia Straw with Hard Enamel Fill for E-commerce and Small-Batch Brands

Custom Baseball Cap — Raffia Straw with Hard Enamel Fill

We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Raffia Straw with hard enamel fill for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery placement tolerance, because a logo off-centre is rejected on arrival — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Velcro Closure — available on Raffia Straw, quoted per position and per colour.
• Powder Coating — available on Raffia Straw, quoted per position and per colour.
• Crochet — available on Raffia Straw, quoted per position and per colour.
• Water-Repellent Finish — available on Raffia Straw, quoted per position and per colour.
• Woven Jacquard — available on Raffia Straw, quoted per position and per colour.
• Jacquard Knit — available on Raffia Straw, quoted per position and per colour.
• Distressed Wash — available on Raffia Straw, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Raffia Straw
3. Shape sample with hard enamel fill applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery placement tolerance.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How long does sampling take?

A first sample takes 7 working days, and each revision about 5 days.

Start your baseball cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.