Custom Baseball Cap — Cotton Yarn with Braided Weave
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Cotton Yarn with braided weave for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery placement tolerance, because a logo off-centre is rejected on arrival — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification
| Product | Baseball Cap |
|---|---|
| Panels | 5-panel |
| Closure | snapback closure |
| Material | Cotton Yarn |
| Construction / finish | Braided Weave |
| Colour options | 12 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 500 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Wire Brim — available on Cotton Yarn, quoted per position and per colour.
- Crochet — available on Cotton Yarn, quoted per position and per colour.
- Snapback Closure — available on Cotton Yarn, quoted per position and per colour.
- Sequin Stitching — available on Cotton Yarn, quoted per position and per colour.
- Edge Binding — available on Cotton Yarn, quoted per position and per colour.
- Overlocked Edge — available on Cotton Yarn, quoted per position and per colour.
- Hot Foil Stamping — available on Cotton Yarn, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cotton Yarn
- Shape sample with braided weave applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery placement tolerance.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Start your baseball cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




