Custom Baseball Cap — EVA Foam with Knitted Structure
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with knitted structure for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is brim recovery after packing, tested flat on a table — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | 7-panel |
| Closure | metal buckle strap |
| Material | EVA Foam |
| Construction / finish | Knitted Structure |
| Colour options | 12 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; GRS recycled content claim |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Placement Print — available on EVA Foam, quoted per position and per colour.
- Sewn Edge — available on EVA Foam, quoted per position and per colour.
- Pleating — available on EVA Foam, quoted per position and per colour.
- Quilted Lining — available on EVA Foam, quoted per position and per colour.
- Woven Patch — available on EVA Foam, quoted per position and per colour.
- Flat Embroidery — available on EVA Foam, quoted per position and per colour.
- Shapeable Edge — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with knitted structure applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim recovery after packing.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your baseball cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
