Custom Baseball Cap — Felt with Flat Brim
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Felt with flat brim for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | structured |
| Closure | snapback closure |
| Material | Felt |
| Construction / finish | Flat Brim |
| Colour options | 12 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; colour fastness to washing, rubbing and light |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Ultrasonic Welding — available on Felt, quoted per position and per colour.
- Tassel Finish — available on Felt, quoted per position and per colour.
- Packable Crushable Finish — available on Felt, quoted per position and per colour.
- 3D Puff Embroidery — available on Felt, quoted per position and per colour.
- Woven Patch — available on Felt, quoted per position and per colour.
- Sublimation Printing — available on Felt, quoted per position and per colour.
- Heat-Cut Edge — available on Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Felt
- Shape sample with flat brim applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your baseball cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
