Custom Baseball Cap — EVA Foam with Hot Foil Stamping
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with hot foil stamping for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | structured |
| Closure | plastic snap closure |
| Material | EVA Foam |
| Construction / finish | Hot Foil Stamping |
| Colour options | 24 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Epoxy Dome — available on EVA Foam, quoted per position and per colour.
- Pantone Colour Matching — available on EVA Foam, quoted per position and per colour.
- Hand Crochet — available on EVA Foam, quoted per position and per colour.
- Rhinestone Setting — available on EVA Foam, quoted per position and per colour.
- Rib Knit — available on EVA Foam, quoted per position and per colour.
- Placement Print — available on EVA Foam, quoted per position and per colour.
- Sublimation Printing — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with hot foil stamping applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Start your baseball cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
