Custom Baseball Cap — Acrylic Yarn with Moisture-Wicking Finish
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Acrylic Yarn with moisture-wicking finish for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is embroidery placement tolerance, because a logo off-centre is rejected on arrival — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Baseball Cap |
|---|---|
| Panels | structured |
| Closure | fitted elastic |
| Material | Acrylic Yarn |
| Construction / finish | Moisture-Wicking Finish |
| Colour options | 24 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Heat Transfer Printing — available on Acrylic Yarn, quoted per position and per colour.
- Structured Front Panel — available on Acrylic Yarn, quoted per position and per colour.
- Straw Weaving — available on Acrylic Yarn, quoted per position and per colour.
- Rhinestone Setting — available on Acrylic Yarn, quoted per position and per colour.
- Pleating — available on Acrylic Yarn, quoted per position and per colour.
- 3D Puff Embroidery — available on Acrylic Yarn, quoted per position and per colour.
- Digital Printing — available on Acrylic Yarn, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Acrylic Yarn
- Shape sample with moisture-wicking finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery placement tolerance.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your baseball cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




