Custom Baseball Cap in ABS Plastic with Dye-Sublimation Printing for E-commerce and Small-Batch Brands

Custom Baseball Cap — ABS Plastic with Dye-Sublimation Printing

We supply baseball cap to brands, retailers, uniform and promotional programmes, made in ABS Plastic with dye-sublimation printing for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery placement tolerance, because a logo off-centre is rejected on arrival — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: a supplier who disappears once the deposit is paid, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Rhinestone Setting — available on ABS Plastic, quoted per position and per colour.
• Packable Crushable Finish — available on ABS Plastic, quoted per position and per colour.
• Wire Brim — available on ABS Plastic, quoted per position and per colour.
• Reflective Piping — available on ABS Plastic, quoted per position and per colour.
• Sewn Edge — available on ABS Plastic, quoted per position and per colour.
• Distressed Wash — available on ABS Plastic, quoted per position and per colour.
• Curved Brim — available on ABS Plastic, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed ABS Plastic
3. Shape sample with dye-sublimation printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery placement tolerance.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Start your baseball cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.