Custom Baseball Cap — Nylon Fabric with Knitted Structure
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Nylon Fabric with knitted structure for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is embroidery placement tolerance, because a logo off-centre is rejected on arrival — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: shade variation within one carton, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Baseball Cap |
|---|---|
| Panels | 6-panel |
| Closure | velcro closure |
| Material | Nylon Fabric |
| Construction / finish | Knitted Structure |
| Colour options | 8 shades, Pantone matched |
| Packing | gift box |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Water-Repellent Finish — available on Nylon Fabric, quoted per position and per colour.
- Epoxy Dome — available on Nylon Fabric, quoted per position and per colour.
- Enzyme Wash — available on Nylon Fabric, quoted per position and per colour.
- Screen Printing — available on Nylon Fabric, quoted per position and per colour.
- Rhinestone Setting — available on Nylon Fabric, quoted per position and per colour.
- Pantone Colour Matching — available on Nylon Fabric, quoted per position and per colour.
- Packable Crushable Finish — available on Nylon Fabric, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Nylon Fabric
- Shape sample with knitted structure applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery placement tolerance.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
Start your baseball cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.







