Custom Bucket Hat — PU Leather with Injection Moulding
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in PU Leather with injection moulding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: shade variation within one carton, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 7 cm brim |
| Type | packable bucket hat |
| Material | PU Leather |
| Construction / finish | Injection Moulding |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Hand Braiding — available on PU Leather, quoted per position and per colour.
- Anti-Rust Treatment — available on PU Leather, quoted per position and per colour.
- Knitted Structure — available on PU Leather, quoted per position and per colour.
- Hot Foil Stamping — available on PU Leather, quoted per position and per colour.
- Tassel Finish — available on PU Leather, quoted per position and per colour.
- Waffle Knit — available on PU Leather, quoted per position and per colour.
- Yarn Dyeing — available on PU Leather, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed PU Leather
- Shape sample with injection moulding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your bucket hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
