Custom Bucket Hat — Nylon (PA) with Die-Casting
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Nylon (PA) with die-casting for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: shade variation within one carton, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification
| Product | Bucket Hat |
|---|---|
| Brim | 7 cm brim |
| Type | fleece-lined bucket hat |
| Material | Nylon (PA) |
| Construction / finish | Die-Casting |
| Colour options | 8 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; colour fastness to washing, rubbing and light |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Braided Weave — available on Nylon (PA), quoted per position and per colour.
- Hard Enamel Fill — available on Nylon (PA), quoted per position and per colour.
- Beaded Detail — available on Nylon (PA), quoted per position and per colour.
- Edge Binding — available on Nylon (PA), quoted per position and per colour.
- Rhinestone Setting — available on Nylon (PA), quoted per position and per colour.
- Steam Blocking — available on Nylon (PA), quoted per position and per colour.
- Intarsia Knit — available on Nylon (PA), quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Nylon (PA)
- Shape sample with die-casting applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your bucket hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




