Custom Visor — Bone with Offset Printing
We supply visor to brands, retailers, uniform and promotional programmes, made in Bone with offset printing for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | sports visor |
| Material | Bone |
| Construction / finish | Offset Printing |
| Colour options | 24 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | UKCA and REACH documentation; salt spray test for metal finishes |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Enzyme Wash — available on Bone, quoted per position and per colour.
- Chenille Patch — available on Bone, quoted per position and per colour.
- Curved Brim — available on Bone, quoted per position and per colour.
- Metal Eyelet — available on Bone, quoted per position and per colour.
- Hot Foil Stamping — available on Bone, quoted per position and per colour.
- Sewn Edge — available on Bone, quoted per position and per colour.
- Rope Trim — available on Bone, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Bone
- Shape sample with offset printing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your visor programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.



