Custom Visor — PU Leather with Ultrasonic Welding
We supply visor to brands, retailers, uniform and promotional programmes, made in PU Leather with ultrasonic welding for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | foldable brim |
| Type | foldable visor |
| Material | PU Leather |
| Construction / finish | Ultrasonic Welding |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; GRS recycled content claim |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Leather Patch — available on PU Leather, quoted per position and per colour.
- Hot Foil Stamping — available on PU Leather, quoted per position and per colour.
- Anti-Pilling Finish — available on PU Leather, quoted per position and per colour.
- Rubber Coating — available on PU Leather, quoted per position and per colour.
- Sewn Edge — available on PU Leather, quoted per position and per colour.
- Digital Printing — available on PU Leather, quoted per position and per colour.
- Fleece Lining — available on PU Leather, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed PU Leather
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
Start your visor programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
