Custom Visor in Polyethylene (PE) with Sandwich Brim for Uniform and Corporate Programmes

Custom Visor — Polyethylene (PE) with Sandwich Brim

We supply visor to brands, retailers, uniform and promotional programmes, made in Polyethylene (PE) with sandwich brim for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is sweatband that actually absorbs at the brow — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.

The failures here are predictable: a finish that tarnishes or rubs off after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Pantone Colour Matching — available on Polyethylene (PE), quoted per position and per colour.
• Shapeable Edge — available on Polyethylene (PE), quoted per position and per colour.
• Rope Trim — available on Polyethylene (PE), quoted per position and per colour.
• Tassel Finish — available on Polyethylene (PE), quoted per position and per colour.
• Powder Coating — available on Polyethylene (PE), quoted per position and per colour.
• Hard Enamel Fill — available on Polyethylene (PE), quoted per position and per colour.
• Distressed Wash — available on Polyethylene (PE), quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polyethylene (PE)
3. Shape sample with sandwich brim applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband that actually absorbs at the brow.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

How long does sampling take?

A first sample takes 7 working days, and each revision about 5 days.

Start your visor programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.