Custom Visor — Waxed Cotton with Sandwich Brim
We supply visor to brands, retailers, uniform and promotional programmes, made in Waxed Cotton with sandwich brim for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is fold line durability on a packable visor — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | sun visor |
| Material | Waxed Cotton |
| Construction / finish | Sandwich Brim |
| Colour options | 16 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | REACH and GPSR documentation; CPSIA lead and phthalate testing |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Hot Foil Stamping — available on Waxed Cotton, quoted per position and per colour.
- Pigment Dye — available on Waxed Cotton, quoted per position and per colour.
- Woven Patch — available on Waxed Cotton, quoted per position and per colour.
- Debossing — available on Waxed Cotton, quoted per position and per colour.
- Elastic Sweatband — available on Waxed Cotton, quoted per position and per colour.
- Powder Coating — available on Waxed Cotton, quoted per position and per colour.
- Anti-Rust Treatment — available on Waxed Cotton, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Waxed Cotton
- Shape sample with sandwich brim applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fold line durability on a packable visor.
FAQ
How long does sampling take?
A first sample takes 12 working days, and each revision about 4 days.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your visor programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.







