Custom Visor in Melton Wool with Screen Printing for Uniform and Corporate Programmes

Custom Visor — Melton Wool with Screen Printing

We supply visor to brands, retailers, uniform and promotional programmes, made in Melton Wool with screen printing for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Flat Embroidery — available on Melton Wool, quoted per position and per colour.
• Dye-Sublimation Printing — available on Melton Wool, quoted per position and per colour.
• Stamping — available on Melton Wool, quoted per position and per colour.
• Powder Coating — available on Melton Wool, quoted per position and per colour.
• Placement Print — available on Melton Wool, quoted per position and per colour.
• Contrast Piping — available on Melton Wool, quoted per position and per colour.
• Unstructured Crown — available on Melton Wool, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Melton Wool
3. Shape sample with screen printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.

FAQ

How long does sampling take?

A first sample takes 12 working days, and each revision about 5 days.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Which compliance documents do you provide?

We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Start your visor programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.