Custom Visor — Horn with Structured Front Panel
We supply visor to brands, retailers, uniform and promotional programmes, made in Horn with structured front panel for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is fold line durability on a packable visor — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | foldable brim |
| Type | foldable visor |
| Material | Horn |
| Construction / finish | Structured Front Panel |
| Colour options | 6 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | REACH and GPSR documentation; azo dye-free declaration |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Felt Blocking — available on Horn, quoted per position and per colour.
- Embroidered Patch — available on Horn, quoted per position and per colour.
- Enzyme Wash — available on Horn, quoted per position and per colour.
- Overlocked Edge — available on Horn, quoted per position and per colour.
- 3D Puff Embroidery — available on Horn, quoted per position and per colour.
- Shapeable Edge — available on Horn, quoted per position and per colour.
- Woven Patch — available on Horn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with structured front panel applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fold line durability on a packable visor.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your visor programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
