Custom Visor — Foam Front Panel with Epoxy Dome
We supply visor to brands, retailers, uniform and promotional programmes, made in Foam Front Panel with epoxy dome for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is sweatband that actually absorbs at the brow — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | terry visor |
| Material | Foam Front Panel |
| Construction / finish | Epoxy Dome |
| Colour options | 24 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; azo dye-free declaration |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Dye-Sublimation Printing — available on Foam Front Panel, quoted per position and per colour.
- Pigment Dye — available on Foam Front Panel, quoted per position and per colour.
- Distressed Wash — available on Foam Front Panel, quoted per position and per colour.
- Leather Patch — available on Foam Front Panel, quoted per position and per colour.
- Injection Moulding — available on Foam Front Panel, quoted per position and per colour.
- Offset Printing — available on Foam Front Panel, quoted per position and per colour.
- Tassel Finish — available on Foam Front Panel, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Foam Front Panel
- Shape sample with epoxy dome applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband that actually absorbs at the brow.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your visor programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
