Custom Beanie Bobble in UPF 50+ Sun Fabric with Pantone Color Matching

Custom Beanie Bobble — UPF 50+ Sun Fabric with Pantone Color Matching

We build beanie bobble programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pantone color matching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Reflective Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Sequin Work — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Piping and Binding — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Ultrasonic Welding — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pantone color matching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — beanie bobble uniforms, staff wear or resale programmes
• Restaurants and Cafes — beanie bobble uniforms, staff wear or resale programmes
• Food Processing — beanie bobble uniforms, staff wear or resale programmes
• Wedding and Bridal — beanie bobble uniforms, staff wear or resale programmes
• Religious and Community — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your beanie bobble programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.