Custom Beanie Bobble in Rib Knit with Chenille Embroidery

Custom Beanie Bobble — Rib Knit with Chenille Embroidery

We build beanie bobble programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Rib Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Rib Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Rib Knit, quoted per position and per colour.
• Custom Zip Puller — available on Rib Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Rib Knit, quoted per position and per colour.
• Padding and Wadding — available on Rib Knit, quoted per position and per colour.
• Flocking — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — beanie bobble uniforms, staff wear or resale programmes
• Streetwear Brands — beanie bobble uniforms, staff wear or resale programmes
• Aviation and Airlines — beanie bobble uniforms, staff wear or resale programmes
• Surf and Swim Brands — beanie bobble uniforms, staff wear or resale programmes
• Esports and Gaming — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your beanie bobble programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.