Custom Beanie Bobble in Flame-Retardant Fabric with Yarn Dyeing

Custom Beanie Bobble — Flame-Retardant Fabric with Yarn Dyeing

We build beanie bobble programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Flame-Retardant Fabric, quoted per position and per colour.
• Yarn Dyeing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Custom Button — available on Flame-Retardant Fabric, quoted per position and per colour.
• Seam Sealing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Hangtag and Packaging — available on Flame-Retardant Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — beanie bobble uniforms, staff wear or resale programmes
• Bars and Nightclubs — beanie bobble uniforms, staff wear or resale programmes
• Film and TV Production — beanie bobble uniforms, staff wear or resale programmes
• Surf and Swim Brands — beanie bobble uniforms, staff wear or resale programmes
• Kids and Toddlerwear — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your beanie bobble programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.