Custom Warm Caps in Flannel with DTF Film Printing

Custom Warm Caps — Flannel with DTF Film Printing

We build warm caps programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Flannel, quoted per position and per colour.
• Stone Wash — available on Flannel, quoted per position and per colour.
• Screen Printing — available on Flannel, quoted per position and per colour.
• Beading and Embroidery — available on Flannel, quoted per position and per colour.
• Puff Printing — available on Flannel, quoted per position and per colour.
• Contrast Stitching — available on Flannel, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — warm caps uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — warm caps uniforms, staff wear or resale programmes
• Corporate Offices — warm caps uniforms, staff wear or resale programmes
• Cleaning and Janitorial — warm caps uniforms, staff wear or resale programmes
• Streetwear Brands — warm caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your warm caps programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.