Custom Ear Muffs & Eye Masks in Satin with Custom Zip Puller for Boutique Brands

Custom Ear Muffs & Eye Masks — Satin with Custom Zip Puller

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Satin, quoted per position and per colour.
• Custom Drawcord — available on Satin, quoted per position and per colour.
• Laser Cutting — available on Satin, quoted per position and per colour.
• 3D Puff Embroidery — available on Satin, quoted per position and per colour.
• Piece Dyeing — available on Satin, quoted per position and per colour.
• Chain Stitch Embroidery — available on Satin, quoted per position and per colour.
• Flat Embroidery — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — ear muffs & eye masks uniforms, staff wear or resale programmes
• Cycling and Triathlon — ear muffs & eye masks uniforms, staff wear or resale programmes
• Wholesale and Distribution — ear muffs & eye masks uniforms, staff wear or resale programmes
• Laboratories and Pharma — ear muffs & eye masks uniforms, staff wear or resale programmes
• Promotional Marketing — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.